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 For large casting blank pieces, after manually removing the larger pouring riser, there will still be a lot of burr and batch front in the workpiece edge, parting line, pass or window structure. Generally, only after manual polishing and cleaning can subsequent processing be carried out. Manual grinding will produce serious dust pollution and noise pollution, which will have a great impact on the health of operators. Moreover, it is difficult to deal with the general automation technology due to the large size deviation of large casting blank and the large residual of casting.

In order to solve the above problems, our company developed a large - scale casting blank robot automatic cleaning equipment. The equipment consists of industrial robot, PLC control system, automatic loading and unloading slide table, high-power motorized spindle, 3D vision system, special abrasive tools, automatic tool library, dust remover, outer protective panel house and other parts.

When it is working, it is composed of up and down slider will be placed good casting blank parts to be processed into an enclosed protective housing, to drive the 3 d visual system blank scan, identification record blank burr front of location, size information, and automatic generation of robot polishing path according to the information, and then the robot drive motorized spindle according to the program automatically generated path, choose different special abrasive, complete casting blank parts polishing clean-up.

This set of equipment has a high degree of automation and strong adaptability. Polishing clean-up of the blank is made within the closed protective housing, which can effectively isolate the noise, the grinding process of debris and dust by chip removal machine, filter for filtering devices such as recycling, can significantly improve factory automation degree, improve the factory environment, reduce the workers labor intensity, saving the cost of production.

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